Waste Heat Recovery Plant Using ORC Technology

Waste Heat Recovery Plant Using ORC Technology

Largest High Temperature ORC System Ever Built

Client Name:

GASCO

Location:

Dahshour, Cairo

Application:

Waste Heat Recovery Power Plant Using ORC

Industry:

Oil & Gas

Contract Type:

Supply

Status:

Under construction

Client Name:

GASCO

Location:

Dahshour, Cairo

Application:

Waste Heat Recovery Power Plant Using ORC

Industry:

Oil & Gas

Contract Type:

Supply

Status:

Under construction

Generate 28 Megawatts From Exhaustef Heat Save 65 Million Of SM3 Natural Gas Yearly



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Overview



Korra Energi, in partnership with Turboden and Siemens Energy, begins development of a “first-of-its-kind” high-efficiency gas compressor station at GASCO in Dahshour, Egypt. The system features a 28 MWe Organic Rankine Cycle (ORC) coupled with Electrical Motor Driven (EMD) Compressor Trains operating in island mode, increasing the Dahshour station’s compression capacity by 25% without additional fuel consumption.

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Scope



Korra Energi, Egypt’s partner in the groundbreaking GASCO Dahshour GCS project, joins forces with Turboden (Mitsubishi Heavy Industries) and Siemens Energy. This first-of-its-kind project boasts the largest high-temperature ORC system from Turboden, coupled with Siemens Energy’s 20 MWe EMD compressors, for major efficiency gains. Harnessing waste heat, it generates 192 GWh of fuel-free electricity annually, powering two 10 MWe EMD compressors and saving GASCO 65 million cubic meters of natural gas. Korra Energi’s local expertise, alongside industry leaders, sets a new standard for sustainable and efficient gas compression in Egypt.

Notable Insights

The Largest High-temperature ORC System ever Built in the World

Plant Configuration

2 x 14 MW ORC Turbine (28 MWe)

Awards

Won the Smart Green Project Initiative Award

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Key Metrics:

1

Tons of CO2 Emissions to be Reduced Yearly


1

GWh of Fuel Free Electricity Yearly
1

Million Of SM 3 natural Gas to be Saved

No water consumption

Electrically self-sufficient